A Case Study of Die approval of fuel tank utilizing HyperForm 7.0 .


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A Case Study of Die validation of fuel tank using HyperForm 7.0. Component. 250 mm. 350 mm. The material grade specified for this fuel tank is IFCS Material Properties specified by raw material supplier. Young’s Modulus, E : 215000 MPa Poisson's ratio, nu : 0.26
Transcripts
Slide 1

A Case Study of Die approval of fuel tank utilizing HyperForm 7.0

Slide 2

Component 250 mm 350 mm

Slide 3

The material review indicated for this fuel tank is IFCS Material Properties determined by crude material provider. Youthful\'s Modulus, E : 215000 MPa Poisson\'s proportion, nu : 0.26 Yield Stress, σ : 136MPa Strain Hardening record, n: 0.21 Anisotropy proportion, r bar : 2.31 Strength coefficient, K : 12603 MPa Material Properties

Slide 4

Stages in reenactment Component Feasibility Study Die Face Design Blank Optimizer Virtual Tryout

Slide 5

Mid surface Extracted Manufacturing Feasibility Study

Slide 6

Blank created

Slide 7

Blank profile ( in the wake of including Trimming stipend)

Slide 8

Die Face

Slide 9

Tool construct Process parameters detail Tool Motion Tool Load Draw dab area Draw globule parameters Lubrication Blank Optimization Virtual Tryout and Blank advancement

Slide 10

Tool Build

Slide 11

Process parameters: Blank Holding Force : 40 Ton Friction : 0.125 Draw beads : according to the table (next slide) Blank shape: Iteration 01

Slide 12

Draw dots ( Iteration 01)

Slide 13

Formability plot

Slide 14

Next 10 emphasess

Slide 15

Morphing Die Entry Radii locally

Slide 16

Morphing Die Entry Radii locally

Slide 17

Draw dots ( Iteration 02)

Slide 18

Formability plot

Slide 19

Thinning plot

Slide 20

Finished Part

Slide 21

Our vision towards CAE… .. 1. To cover every single pending improvement & existing items through CAD and CAE. 2. Enhance precision level of examination. 3. Cover different uses of examination too like PRODUCT OPTIMIZATION.

Slide 22

Thank You… .

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