Throwing machines consolidating Value with Technology EconoTech Casting Machines (Left snap or page down to progress to next slide)Slide 2
CASTING MACHINE SCHEMATIC VIEWSlide 3
From 5 tons for each hourSlide 4
10 tons for each hourSlide 5
20 tons for each hourSlide 6
100 tons for each hourSlide 7
to more than 200 tons for each hour and everything in the middle.Slide 8
Casting machines with a long convention of unwavering quality 1914 Pittsburgh Coal Washer Co. Fabricated first pig throwing machine in USA 1940 Bollinger Corp. Constructed machines for war plants the world Over 80% of shipper pig iron delivered in USA on its machines 1976 Economy Industrial Corp. MiniCaster Ferro Caster Alumi Caster Ongoing item advancementSlide 9
Continuing Product Improvement Through improvement Ongoing interior outline change Learning from our clients Being interested in recommendations Through exploration Computer examination Lab testing at Center for Iron & Steel Research at Carnegie-Mellon Univ. Tests in customer\'s labs and plantsSlide 10
Advanced Technology Patented Process Control to enhance mold life by streamlining: Mold Mass Ratios Water Cooling Efficiency Cooling Time Mold CoatingSlide 11
Laboratory test methodology Test installation recreates conditions on the throwing machineSlide 12
Laboratory test technique Test molds outfitted with thermocouples to record temperaturesSlide 13
Laboratory test strategy Test apparatus mimics filling molds on the throwing machine:Slide 14
Laboratory test strategy Test apparatus reproduces water cooling on the throwing machine:Slide 15
Laboratory test system Test installation reenacts release on the throwing machine:Slide 16
Laboratory test method Discharged item gathered for testsSlide 17
Laboratory test methodology Mold temperature information is caught under different time and cooling cyclesSlide 18
Recent research facility tests 2003 – HC Ferromanganese test program Confirmed mold temperature cycling for chunk and ingot shapes Confirmed controlled breakage on releaseSlide 19
Recent lab tests 2004 – Charge Chrome test program Confirmed mold temperature cycling for pieces Confirmed item breakage on releaseSlide 20
Recent lab tests 2004 – Charge Chrome test program Slowly air-cooled section 200x200x25 does not break at releaseSlide 21
Recent lab tests 2004 – Charge Chrome test program Rapidly extinguished section 200x200x25 breaks well at releaseSlide 22
Current pending licenses Process and strategy for throwing high-carbon ferrochrome on nonstop throwing machines Device and procedure for delivering molds for throwing machines to amplify life by controlling split proliferationSlide 23
Advanced Technology Patented Process Control to enhance mold life by improving procedure outline parameters: Mold outline Air and water cooling times Water cooling productivity Mould wash applicationSlide 24
Technology to lessen mold substitution cost – The most elevated single cost element in throwing machine operations Control of mold pinnacle temperature is vital Cooling process duration Mold/metal mass proportion Water cooling application Mold wash material & applicationSlide 25
Mold temperature cycling Peak above basic temperatureSlide 26
Mold temperature cycling Peak beneath basic temperatureSlide 27
Advanced Technology Field check of lab testsSlide 28
Advanced Technology Closed circle water framework:Slide 29
Advanced Technology Mold wash application frameworkSlide 30
Heavy Duty Construction Heavy drive gearSlide 31
Heavy Duty Construction Rugged Take-up BearingsSlide 32
Heavy Duty Construction Heavy obligation manganese steel chainSlide 33
Heavy Duty Construction Chain with speedy change highlight and adaptable mounting Rotation Expand & ContractSlide 34
Heavy Duty Construction Swivel release chuteSlide 35
Heavy Duty Construction Rugged Hydraulic Ladle TiltersSlide 36
Heavy Duty Construction Stationary Roller Chain Design likewise accessible with: Automatic Roller Lubrication Available Manganese Steel Bushes in Steel Links Reduced contact and power necessitiesSlide 37
Machines with International Acceptance Argentina Australia Brazil Colombia Canada Dominican Republic Iceland Mexico Norway Saudi Arabia South Africa USASlide 38
Engineering Partners throughout the years Hatch Associates Hatch et Associés Koppers Co. Kværner E & C McDowell-Wellman Thomson van Eck Voest Alpine USS Engrs. Arthur G. McKee Bechtel Corp. Chestnut & Root Cia. Projectos Brasilieros Davy-Minenco Dravo Corp. Elkem Technology Greenblatt & Hutton CCSlide 39
Sensible Automation Reduces labor Automates water cooling Automates mold covering Flushes and cleanses mold wash Interlocks spoon tilter and caster Provides wellbeing Interlocks With safeguard outline reasoningSlide 40
Simplified P&ID Detail on next slideSlide 41
Mold Wash P&ID DetailSlide 42
Value Oriented Design Automation and interlocks lessen staffing Improved yield builds yield Proprietary procedure plan expands mold life Reduced upkeep cost from longer life Computerized plan library for configuration effectivenessSlide 43
Special components Fine control of pouring rate Automatic mold wash cleansing Linkage to plant DCS framework Proven control programs Automatic mold wash blending Simplified administrator\'s controlsSlide 44
HMI OPERATOR\'S CONTROLSlide 45
HMI SCREENSlide 46
HMI SCREENSlide 47
Mold Wash System SPRAY BASIN VIBRATING SCREEN VALVE PANEL PREMIX TANK MAIN MIX TANK BULK BAG UNLOADER/FEEDER AUTOMATED Mold WASH SYSTEMSlide 48
Wide Product Experience Pig Iron Casters Aluminum Casters Ingots DeOx Cones Ferroalloy casters Armor Plate Casters for U.S. Naval force Brass & Bronze Ingot Casters Stainless Steel Ingot CastersSlide 49
Wide Product Experience Pig Iron Casting Machine – Iscor SteelSlide 50
Wide Product Experience Small shape casters for ferroalloys and aluminumSlide 51
Wide Product Experience Ferroalloy Slab CastersSlide 52
Wide Product Experience Aluminum ingot throwing linesSlide 53
Recent Installations Ticor-SA Empangeni (Kumba Hvy. Minerals) First Cast 60 tph Pig Iron Casting MachineSlide 54
Other Recent Installations ANGLO PLATINUM POLOKWANE 70 tph Nickel Matte Casting Machine (Eliminates release of corrosive from granulation) ELKEM METALS CANADA 20 tph Mg Ferrosilicon Casting Machine (Earlier establishment at Bjoelvefossen made them the world pioneer in foundry inoculants) HIsmelt DIRECT REDUCTION – Australia Dual 125 tph Pig Iron Casting Machines (Economy likewise supplied throwing machine for pilot plant)Slide 55
YOU are additionally our accomplice You know your composites best You know your plant operations You know your workforce Together , we can achieve the best arrangement at the least aggregate expense.Slide 56
The best TOTAL VALUE arrangement State-of-the-Art Technology Local Content Competitive Capital Cost Low Operating Cost Low Maintenance Cost Proven Reliability with numerous establishments in plants where 100% of the aggregate creation is thrown on Economy\'s machinesSlide 57
For more data, visit us on the web at www.economyindustrial.com email edeniston@EconomyIndustrial.com
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