FRTOL Car Part Paint Innovation.


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FRTOL Car Part Paint Innovation Aviation Car Segment Composites Gadgets Relaxation Recreational Ranch Gear Substantial Truck Markets Served Fluid paints 2k paints Gel coat/cleave Powder covering Porcelain coat EMI/RFI protecting Cement application Hard coat
Transcripts
Slide 1

FRTOL Automotive Component Paint Technology

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Aerospace Automotive Component Composites Electronics Leisure Recreational Farm Equipment Heavy Truck Markets Served

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Liquid paints 2k paints Gel coat/hack Powder covering Porcelain coat EMI/RFI protecting Adhesive application Hard coat FANUC Robotics Toledo Core Competencies

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FANUC Robotics Application Knowledge FANUC Robotics 20 Years in Robotic Painting Paint Products Designed, Manufactured, Integrated, and Serviced in North America 225+ Employees Dedicated to Paint Over 2000 Paint Robots in Industrial Applications and Over 6000 Paint Robots Market Wide Since 1982 Complete Support Network Dedicated 6000 Ft 2 Paint Lab for Industrial Applications

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Industry Specific Paint Lab Dedicated To Automotive & General Industrial Applications Four Booths 12’, 16’, 20’ and 30’ Side Draft Single Component, 2K, FRP, Glaze, Adhesive, and Powder Capabilities Ovens Large (9’x8’x10’) Gas Fired Process Oven Small (16”x18”x12”) Electric Process Oven Training Facility Full System Operations Training Product Operations & Programming Training

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Robotic Painting Justification Quality Material Cost Warranty expense Labor Cost Compliance

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Quality Automated mechanical utilization of material conveys consistency to the splash out procedure. Enhance appearance consistency Improve item film manufacture consistency Provide reliable weapon target separation Reduce part surrenders

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Gun triggers are exact Consistent firearm target separation Consistent material conveyance Higher exchange proficiency Overspray diminished Material Savings Repeatable robot ways and firearm activating means the material application will spare material.

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Warranty Proper application per the detail Eliminates item deserts brought on by fabricate variety Reduction of utilization related variables Reduced part revamp Reduced scrap rate

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Labor Reduce monotonous movement wounds Reduced worker’s pay cases Reduce turnover of gifted administrators Increased throughput potential Productivity expand Multi shift operation reserve funds Larger achieve ability Greater painting rate perseverance

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Compliance Removes representative from an unsafe situation Eliminate expense of administrator defensive rigging Booth air can be recycled Lower corner air speed Lower VOC outflows noticeable all around Reduce decrease prerequisites

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FANUC Robotics Product Line

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P-50 i Paint Robot

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Process Advantages Narrow lower arm Allows for simple control around parts Multiple turn wrist gives to smooth playback Fast pivot pace and quickening Required for little parts painting Meet requesting process durations Cast Aluminum Arm Lightweight Arm (254 kg) Requires Low Power Consumption (average 2.5kv to 3.5 kv at 30 amps)

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Process Advantages Sealed empty wrist Contain paint hoses. Takes into consideration tight moving without stress of hoses Designed for the earth Production Proven Same as P-155/P-145 5 kg/7.5 kg Payload equipped for mixed bag of implements Conventional, electrostatic, airless, powder, rotating atomizers Quick associate tools

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P-250 i A/15

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P-250 i A/15 Key Features and Benefits Application Flexibility Through High Performance Large Reach - 1400/1400 arms Painting Speed - 1500 mm/s Payload - 15Kg Applicator & 15Kg on Arm Sealed Hollow Wrist - 140deg twist Industry’s Largest Work Envelope Industry’s Fastest Joint Speeds

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Application Flexibility Work Envelope & Dimensions P-250 i A has the biggest envelope and full hub movement extent Features: Offset arm enhances close reach and augmented arm enhances far achieve Can paint crosswise over whole vehicle from one side Excellent scope takes into consideration painting close to the robot and diminished rail travel Can paint full belt/guard from ear to ear ‘Flip-over’ choice takes into consideration single robot span both sides Benefit: Reduces the measure of shower stalls paint shop development investment funds vitality reserve funds Reduces number of robots Simplified paint way decreased process duration and show time

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Application Flexibility Work Envelope Comparisons Large Envelope Small Footprint 70% bigger work envelope Robots lined up at floor and focus of pivot 1 Robots lined up at world edge root Improved close achieve P-250 i A/15 versus P-145

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Application Flexibility Floor and reverse mount Robot can be mounted over the work territory lessening the quantity of robots and floor space necessities Industries biggest altered working envelope Complete scope of movement Example: Can Replace Two Robots with One

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Flexible Process Equipment Integration Example: Arm Mounted Closed-Loop Paint Hardware Recirculating paint supply lines (24 hues)

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Flexible Process Equipment Integration Example: Arm Configured with 2K Gear Pump Fluid Delivery Pump Motors in Elbow Casting FRA Integral Pump Control (IPC) Solution Both Resin and Catalyst Motors in Elbow Drive Casting Ability for Fast Color and Catalyst Changes Easy Access to Fluid Delivery Equipment

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Flexible Process Equipment Integration Examples of Paint Hose Routing Options On arm style for huge hose packs Festoon style for little hose groups

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` Fanuc Robotics Two Component IPC Gear Pump Control Simple Schematic Solvent Valve Fluid Regulator FANUC Motor Pump Transducer Block Hardener Valves Hardener Mix Tube Check Valves To Applicator Solvent Air Resin Supply

Slide 25

Fanuc Robotics Off Line Programming S

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