Smithfield Foods Environmental Conference on Air Permitting and Compliance

Smithfield Foods Environmental Conference on Air Permitting and Compliance
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Join Smithfield Foods at this environmental conference to learn about air permitting and compliance regulations and best practices. Network with industry professionals and gain insights to ensure environmental stewardship.

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About Smithfield Foods Environmental Conference on Air Permitting and Compliance

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1. Air Permitting and Compliance Air Permitting and Compliance Smithfield Foods Smithfield Foods Environmental Conference Environmental Conference Chicago, IL July 2013 Chicago, IL July 2013

2. Nitrogen Oxides (NOx) – Combustion activities • Sulfur Oxides (SOx) – Combustion activities (especially fuel oil) • Particulate Matter (PM, PM10, PM2.5) – Combustion activities – Rendering activities – Cooking operations • Volatile Organic Compounds (VOCs) – Combustion activities – Rendering operations • Carbon Monoxide (CO) – Combustion activities • Carbon Dioxide (CO2) – Combustion activities • Hazardous Air Pollutant – 203 different chemicals Conventional Pollutants

3. Boilers • Smoke Generators / Smokehouses • Parts Washers • Diesel Fire Pumps • Emergency Generators • Cook Ovens / Microwave Ovens • Rendering Cookers • Hot Water Heaters • Biogas Flares • Control Equipment: Scrubbers /Baghouses What are some typical air pollution sources for meat processing?

4. READ YOUR PERMIT • Know what all your air pollution sources are at your plant. ANYTHING WITH A STACK! Is it exempt? If yes, prove it in writing? • Document Permit Requirements/Due Dates/Frequency/Whose Responsible • Ensure appropriate records are kept! • IMPORTANT : When does the permit expire. You won’t get a new permit tomorrow  Review Air Permits

5. For emission sources without permits – assure that exemption requirements are met. Be prepared to prove to a regulator that the source is exempt!!! • Review new production initiatives – need an air permit? Gap Analysis

6. Summary of Permit Path Summary of Permit Path

7. List of all equipment and capacities • Allowable emissions • Limits: – hours of operation, – production rates (tn/yr, tn/d), – types of fuel usage • Records Requirements: – hours of operation – production throughputs – fuels used – monthly emissions – throughputs: flow rates, pressure drops, other monitoring information – operations and maintenance plan • Requirement to perform stack test, annual emissions inventory, report accidents / excessive emissions / etc • Requirement to perform annual boiler tuning (good idea anyway) • Requirement to have O&M Plan. Basically how to operate and take care of all your air permit related equipment. What is in a typical air permit?

8. Review potential to emit calculations annually • Conduct actual emission calculation annually • Review maintenance and inspection records for air pollution control devices On Going Requirements

9. Opacity – EPA Method 9 Certified – Develop an opacity SOP/EMP – Most states have general opacity statutes of 20% I can’t see…………………

10. Date & time of complaint • Name, address & phone # of complainant • Weather conditions (wind speed & direction, temperature, overcast, rainy, or sunny) • Findings if any discernable odors beyond property boundary • Investigation notes from specific complaint • Date & time of inspection • Inspection conducted by:

11. UNDERSTAND YOUR PERMIT – DOCUMENT ALL REQUIREMENTS: • LET WEBEMS BE YOUR FRIEND – Use ‘Monitoring and Measurement matrix’ – Use ‘Operational Control matrix’ – Use ‘Document Control matrix’ – Use ‘Record Retention matrix’ – Use ‘Training matrix’ – TRAIN – VERIFY THAT THE RECORDS ARE ROUTINELY KEPT – VERIFY THAT THEY ARE FILED APPROPRIATELY  VERIFY THAT THE MONITORING IS CORRECT  VERIFY THROUGH AN OUTSIDE AUDITOR (VENDOR?) 100% Compliance 100% of the Time

12. RICE RULE RICE RULE Mostly Effects EMERGENCY GENERATORS Maintenance Records Oil Monitoring Maintenance Plans Minimize Pollution

13. ???Questions??? ???Questions???

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